Washing facilities

This continuous washing system ensures professional cleaning of metal and plastic chips, oil and
lubricant residues from LCT crates in the automotive industry.
The machine has five zones – main washing zone, rinsing zone and three blow-off zones.
The water in the tanks is continuously filtered by two oil separators, one for each tank. Steam extraction
fans capture the vapors produced during the washing and rinsing process and return them to the
machine as hot condensate. This makes crate washing very resource-efficient.
The machine is equipped with two bag filters (one per zone) that capture particles down to 100 μm.
In the blow-off zones, the washed crates and molds are blown dry with a combination of 5 fans,
removing any residual water.
The last blow-off zone is equipped with a hot air blower that effectively dries the crates.
The transport speed can be adjusted via a frequency converter depending on the degree of
contamination.

The machine is designed for cleaning, degreasing, chemical treatment of the outer layer and blowing of small
components. The parts are arranged in trays with dimensions 600 x 400 x 70-150 mm.
Two washing zones – pre-washing zone and zone for mainly washing. After each washing zone there is zone for
blowing. The pre-washing zone has an external band filter, which is with the possibility of processing a high
volume of washing solution and captures particles of a size greater than 350 μm. The band filter cleaning the
washing solution of oil and hard dirt. The mainly washing zone has a column bag filter, which captures particles
of a size greater than 50 μ m. Both filters have monitoring systems for the degree of soiling and incase of
clogging the machine stops. Automatic dosing of the cleaning agent.

For cleaning, degreasing, rinsing and drying of small parts placed in plastic box 600x400x150 mm.
Electrical heating, steam heating is an option. Automatic dosing pump for adding detergent.

The machine is developed for effective and economical cleaning and degreasing of cylinder tubes in manufacturing plants.
The front loader works with water-based cleaning agents up to 70°C operating temperature and cleans cylinder tubes from the inside and
outside using a specially developed nozzle system and a powerful centrifugal pump. The dimensions of the cylinder tubes to be cleaned can vary
from a length of 500 to 3100 mm and a diameter of 25 to 90 mm. Up to 7 pipes can be washed at the same time in one batch. The cylinder tubes
to be washed are positioned horizontally on a special receiving platform with a degree of inclination and are automatically moved in and out of
the machine. The machine has 2 cleaning regimes: internal washing and external washing of the cylinder tubes. The equipment includes 2 bag
filters with stainless-steel housings, a highly effective stainless-steel plate phase separator for separating the oil, steam vapor extraction fan, PLC
Siemens 1200 and user-friendly control via 7″ Siemens display touchscreen.

Deposits in pipes, heat exchangers, coolers, cooling ducts or other systems can lead to operating faults or production downtimes. The solution is regular cleaning of the systems with the RWR pipe and heat exchanger cleaning system. The RWR, which is made entirely of stainless steel, cleans and rinses the systems on the basis of recirculation flushing: this saves time and money, as there is no need for time-consuming assembly and disassembly work. Even complicated pipe geometries can be cleaned quickly and effectively.

We have designed different plants for the various requirements for optimal removal of deposits from the systems: All systems are mobile (stainless steel trolley), robust and equipped with many technical details.

The basic series of our “Stainless steel cleaning technology” series are: – W for hot/water cleaning – K for cold cleaning

The basic series of our “Stainless steel cleaning technology” series are: – W for hot/water cleaning – K for cold cleaning

Special features:

• Cleaning of a wide range of materials
• Repair
• Repair
• New parts production
• Relaxation
• Compact design, easy handling
• High cleaning power
• Energy-efficient and cost-effective

Variant of the basic series for large interior heights with vertical door opening, undercarriage, trolley or roller conveyors

• Continuous flow systems for very large quantities
• Conveyor belts as required to match the system
• Automatic feeding and acceptance by robot possible
• Vacuum drying on request
• Each system is specially designed for the material to be washed
• Various conveyor belts for special wash goods and surfaces

• Lid with viewing window, lighting and gauntlets

• Pump for hand gun approx. 3 – 6 bar with high litre capacity (e.g. for pressure flushing of oil lines and oil ducts in crankshafts or engine blocks).

• Washing brush, medium flow

• Compressed air blow-off gun

• High-pressure gun with connection for an external high-pressure unit (additional water input into the wash bath)

• optional: integrated high-pressure pump 100 bar or 160 bar for removing even the most stubborn dirt (e.g. oil carbon) – recirculation of the wash bath.

The machine is designed for quick and easy cleaning and degreasing of engine blocks, gearbox housings and other machine parts. The size of the engine block can be up to 2500 x 950 x 800 mm and the load max. 2500 kg. The parts are placed on a mobile table that is positioned in front of the machine. A mechanical connection guides the table’s panel inwards. The parts are washed with the help of three nozzle collectors – two stationary and one mobile. The machine has a dirt and oil separator. The dirt separator removes coarse dirt, larger than Ø 1.5mm. The belt oil separator separates the oil from the cleaning agent.

The units of the TH series are designed for cleaning sensitive wash goods. Cleaning inside the small parts baskets, which are inserted into a turning device, can prevent damage.

For parts with complicated surfaces that have to be turned due to their structure, this results in optimal cleaning.

Within this series, customised pick-up devices, basket systems and insert baskets with mesh sizes up to 1 mm can also be integrated.

The feeding of the plants takes place via a mobile work trolley or via roller conveyor systems.

All units of this series can be operated in the hot/aqueous range (W) and in a special version also with cold cleaning agents or solvents (K) or with indirect bath heating for the use of a mixture of 20% hydrocarbon and 80% water.

Designed for quick, easy and effective cleaning of LCT containers in the automotive industry. The machine has three zones – main wash zone, rinse zone and blow-off zone, equipped with two tanks. The circulating water is permanently filtered through two oil separators, one for each tank.

• Construction according to specification of the parts to be cleaned
• Can be realised according to customer requirements
• Integration into existing production plants
• Tests are carried out beforehand in our technical centre
• Also possible underground

Mobile work trolley with pull-out basket is used for batchwise loading of the cleaning system and enables flexible, location-independent loading of the wash basket outside the machine at different areas of the operation.

The LCT rotary cleaning system is designed, on the one hand, for the batchwise cleaning of small parts, pipes and bulk material in Euro grid boxes and, on the other hand, for holding the heaviest parts, e.g. engine blocks, which are rotated and/or swivelled during the washing process.

The installation is designed for fast and effective vacuum drying of parts in metal boxes. The crates are automatically fed to the vacuum chamber on a roller conveyor in two groups standing one above the other.

Designed for cleaning and degreasing cylindrical parts. The parts are placed on a trolley and positioned in the chamber of the machine. Parts are cleaned by seven nozzle collectors – six rotating and one that moves up and down.